Preparing for Print 18

By Cassandra Balentine

This year’s Print 18 trade show takes place from September 30 to October 2, 2018 at McCormick Place in Chicago, IL. The event, hosted by the Association for Print Technologies (APT)—formerly known as NPES—is dedicated to helping its attendees grow their business.

The three-day event enables visitors to check out the latest products and services, network, and attend educational sessions on a range of topics from design and marketing to growth strategies and emerging technologies.

APT believes that printing has been vital to communication for decades; today, the digital culture heightens the industry’s complexity and reframed its relevance. The organization says print works to bring the boldest and brightest innovators, influencers, and newest technology together to create connections that showcase and advance the industry.

Above: CGS demonstrates its packaging software trio in booth 2203.

Exhibitor Preview
With a show floor packed with vendors offering relevant products and services, it is important to highlight your top priorities to maximize your time at the event. Here, we feature part one of a two-part show preview.

Amazing Print Tech, booth 451, has facilitated millions of postcard, business card, and stationery orders since 1997. The company’s web to print software empowers distributors with template-based postcard, signage, and business card printing software to effectively market, drive, and close sales.

Aurigma, booth 239, returns to Print 18 with its flagship Customer’s Canvas web to print editor, which enables print providers to build custom online storefronts for a variety of products tailored to their businesses. The company presents its latest Customer’s Canvas packaging technology, which integrates into customer websites and streamlines the online creation of personalized package products. The web to packaging solution supports dynamic die-cut templates.

Canon U.S.A., booth 2400, showcases the advancements that it is making to push the boundaries in the printing market through its broad portfolio of innovative solutions. At the show, Canon U.S.A. highlights printing solutions from the company’s extensive lineup, including the Océ Colorado 1640. Other products and solutions on display include the latest imagePRESS, imagePROGRAF, and PRISMA products.

CGS-ORIS, booth 2203, presents demonstrations of its packaging software trio—ORIS CxF Toolbox, iC3D, and ORIS Flex Pack. This all-in-one prototyping system provides complete proofing capabilities by combining 3D visualization and physical prototyping, including spot varnishes and cold foils. The company also showcases ORIS X Gamut, featuring expanded gamut color management for the latest presses.

Challenge Machinery Company, booth 815, is an American manufacturer featuring a diverse line of print finishing equipment including paper cutters from 15 to 62 inches, single- and three-knife, fully automated book trimmers, paper drills, joggers, cornering machines, stock trucks, padding presses, and other bindery equipment.

Document Data Solutions (DDS), booth 824, showcases its Fuji-Samba based FS-1200 inkjet print system. The FS-1200 expands DDS’ existing color and monochrome inkjet technology from HP, Kyocera, Ricoh, and others. The FS-1200 supports dye, pigment, UV-curable, and latex inks and offers scalable print widths of 1.7 to 27 inches in a single print bar—with no stitching of individual print modules. Tying these print technologies together is the DDS Universal Controller. The company’s controller allows clients to continue using existing workflows like .csv, IJPDS, and PDF. For those without an existing workflow, the company will create one or provide its proprietary solution.

Duplo USA, booth 3004, offers live presentations and real job demonstrations with a focus on streamlining workflows and increasing profitability with print embellishment. The DDC-810 Raised Spot UV Coater will be on the floor along with a wide range of finishing solutions including slitter/cutter/creasers, bookletmakers, die cutters, perfect binders, and tabletop folders.

Epson, booth 3121, showcases the new SureColor T5170 36-inch wireless printer, offering fast, precise, and reliable printing with a compact, clean floor-standing design, the SC-T5170 produces accurate, A1/D-size prints in 31 seconds. Whether printing from a roll or the Auto Sheet Feeder, the 4.3-inch color touchscreen simplifies print tasks. UltraChrome XD2 pigment inks deliver durable, vibrant prints, and integrated wireless and WiFi Direct connectivity allow for easily printing from tablets and smartphones from virtually anywhere in the office.

GPA, booth 3816, reveals developments that are changing the way people look at the company, giving visitors a first look at the latest evolution of GPA. Attendees can experience GPA’s Sports Edition book, a comprehensive feature of several key substrates and innovative print techniques, as well as a special edition Digital Swatchbook.

Graphtec America, booth 3534, highlights the new Optima V250 4×8-foot digital flatbed cutter, FCX Series flatbeds, and High-Performance FC8600 Series roll feed cutters. From delicate films to three-quarter inch PVC, Graphtec has a solution for every cut.

GTI Graphic Technology, Inc., booth 312, features its family of Graphiclite D50 products, which includes desktop viewers, viewing stations with rolling floor stands, large format viewing solutions, and soft proofing systems. All products comply with ISO 3664:2009, the international standard for viewing in graphic technology and photographic conditions. Among its featured products is the PDV-3e, a desktop viewing system with a 13×19-inch viewing area. Also shown, the CVX-3052/FS viewing station with a 29×52-inch viewing area, which is available with a range of floor stand and storage options. The VPI-40 is also displayed. Designed for viewing large format prints in a vertical fashion, it features a viewing area of 40×45.25 inches. Both the VPI and CVX are available in a range of model sizes. Last but not least, the Soft View SOFV-1xiQ desktop viewing system is displayed, which is optimized for soft proofing applications.

MBM Corporation, booth 3200, debuts the VRCut ready Triumph cutters. These programmable Triumph cutters—5260, 5560, 6660, 7260—revolutionize the paper cutting process. Lytrod’s new VRCut software automates the operator workflow by creating an efficient cutting process from start to finish, allowing operators of any experience level the ability to cut with confidence. MBM also demonstrates the Aerocut Prime and Velocity all-in-one finishing systems with the new Lytrod Intellicut software; the Aerocut NanoPLUS with the new Lytrod VisionFocus software; a new booklemaker and trimmer; and the 1800S, 408A, and 208J folders.

Ricoh, booth 3011, demonstrates its service offerings and sheet-fed portfolio, including the Ricoh Pro C7210X, Ricoh Pro C9210, and Ricoh Professional Services. The Ricoh Pro C7210X is a sheet-fed digital printer that delivers speeds of up to 95 pages per minute (ppm) at 2,400×4,800 dpi VCSEL image quality; a fifth color station for clear, white, neon yellow, neon pink, or UV Security Red; textured media capabilities; and oversized printing up to 49.6 inches. The Ricoh Pro C9210 is a heavy segment sheet-fed color digital printer featuring speeds of up to 135 ppm, media support up to 470 gsm, and the capacity to run the longest paper lengths up to 49 inches simplex and 40 inches auto-duplex. Ricoh’s professional services empower printers via consulting and training to develop effective color and workflow integration strategies, helping to ensure unique production environments work in harmony for optimal performance.

Rollem International, booth 1423, features finishing automation at the show, with two die cutters, slitters, and kiss cutting demonstrations. Visitors will see the new InsigniaX3 B2 large format die cutter, showing a 30 pt. identification mailer demonstration, plus the Insignia6 featuring complete finishing of presentation folders—die cut, scoring, waste stripping, and inline folding and gluing. Rollem’s Jetstream features 29×20-inch bi-directional slitting, scoring, and perforating of a luxury brochure plus automated postcard slitting and kiss cutting of pressure-sensitive materials.

TEC Lighting Inc., booth 2229, designs, manufactures, and distributes UV coaters, UV equipment, and special energy sources. The company provides more than 100 years of combined experience in UV-curing technology and presents a flexible approach to engineering, problem solving, and development of processes.

Therm-O-Type, booth 3805, demonstrates the new Glue-Tech sheet laminating machine as well as the RAS-mc right angle slitter, RDC-Flex rotary die cutter, Zip-TS2L cutter/slitter/creaser, foil fusing equipment, the NSF Excel with inline waste stripping attachment, and the new NSF Ultra foil stamping/embossing/die cutting press.

See You There!
For real-time Print 18 news, visit us online at dpsmagazine.com. In addition to this issue, the October edition of DPS magazine features a follow up Print 18 preview. Both issues are available on the show floor. Be sure to stop by booth 4042 to say hello and grab a free copy of the September and October issues. We look forward to seeing you there. dps

Sep2018, DPS Magazine

Digital Print

Ricoh INTERACT 2018

By Cassandra Balentine

User groups and events offer a unique opportunity to network with peers, provide feedback, and learn more about existing and future technologies. Ricoh recently held the INTERACT User Community event from June 18 to 21, 2018 at the Westin Westminster Hotel in Westminster, CO.

INTERACT is focused on education, providing several tracks including Business Development, Print Solutions, Take a Look at Ricoh, and a user group for the RICOH ProcessDirector workflow management solution.

The event kicked off with a keynote presentation from Kenneth W. Gronbach, president, KGC Direct, LLC, and author of the best-selling book, The Age Curve: How to Profit from the Coming Demographic Storm and his new book Upside: Profiting from the Profound Demographic Shifts Ahead. The presentation discussed why the print industry should consider the demands of millennials.

Above: Ricoh recently held the INTERACT User Community event from June 18 to 21, 2018. It included tours of the company’s Customer Experience Center in Boulder, CO.

Company Announcements
Ricoh utilized the event to announce several new products and services. Attendees experienced many of them first hand with a short drive to Boulder, CO where the Customer Experience Center resides.

Among the announcements, the company introduced updates to its continuous inkjet solution with the unveiling of the RICOH Pro VC70000. Building off of the RICOH Pro VC60000, the press features a new ink set and drying system to improve performance.

Visitors to the Customer Experience Center also received a demonstration of the company’s new RICOH Pro C9200 and C9210 Graphic Arts Edition production presses, which were released this Spring.

Ricoh also teased the RICOH Pro C7200 series, which was officially released in July. The series features both Graphic Arts and fifth color station models.

Ricoh also highlighted its efforts in augmented reality (AR) with the release of Introduction to Graphic Communication, Second Edition—a textbook that includes interactive content written by Dr. Harvey Levenson and John Parsons.

Community Vibes
Ricoh INTERACT is a focused industry event providing educational and networking opportunities for the company’s user community. The feedback on the floor was positive, as many attendees had a chance to become more educated on a range of topics, while kicking back with likeminded peers as well as Ricoh and partner executives and team members. dps

Sep2018, DPS Magazine

Digital Print
Workflow

360 Degree Coverage

By Olivia Cahoon

Shrink sleeves provide marketers with a 360-degree canvas for sales graphics and content. By investing in digital print technology for shrink sleeves and labels, print providers offer customizable graphics with short-run capabilities for seasonal and promotional packaging. One such company is LabelValue.com.

Established in 2005, LabelValue.com manufactures flexographic and digitally printed custom labels, thermal labels, and a variety of stock labels. The company started with three employees as a retailer of Dymo printer direct thermal labels in a 500 square foot garage located in Tampa, FL.

“We didn’t manufacture any of the labels we sold, we were merely the online storefront for customers to purchase them through,” recalls Josh Dickson, marketing & prepress manager, LabelValue.com. The company also sold travel and skincare products through its other websites, some of which is still maintained.

Today, LabelValue.com operates from two locations with a combined work area of 20,000 square feet and 30 employees. The company manufactures custom and stock thermal labels ranging from shipping and handling labels to cannabis industry regulation labels and retail dot stickers. Its labels are available throughout the U.S. and some parts of Canada with other international clients.

Above: LabelValue.com of Tampa FL printed 3,000 shrink sleeves for Brew Bus Brewing’s limited time seasonal beer.

Shrinking to Size
In March 2016, LabelValue.com began using digital print technology due to client demands for high-quality, affordable, short-run jobs. “Many of our customers didn’t have the volume for it to make sense for them to purchase print plates and run flexographic jobs,” explains Dickson.

The company also services startups in a variety of industries that value the ability to change artwork as ingredients, sizes, or branding changes.

The label provider utilizes the HP Indigo WS6800 label and packaging press. According to Dickinson, it prints up to 130 feet per minute with a maximum width of 13.39 inches. According to Dickson, the company purchased the press for many reasons including speed and substrate compatibility.

Shortly after purchasing the HP Indigo WS6800, LabelValue.com started offering shrink sleeves. “We focused on expanding our offering to the craft beer industry, as we saw a big opportunity with breweries looking for shrink sleeves for cans,” explains Dickson. “We have always printed digitally, as the niche we serve is shorter run and looking for the quality and versatility that digital printing provides.”

LabelValue.com utilize the HP Indigo WS6800 to print shrink sleeves due to its premium white ink, which can be used as backing for the print. It also allows for a variety of web widths and shrink sleeve substrates, which according to Dickson, print beautifully on the shrink material. “It allows us to do neat things with the software available, like variable print and security features,” he adds. With the press, the company also uses HP ElectroInk for shrink sleeve production.

Currently, 15 to 20 percent of LabelValue.com’s work is digitally printed shrink sleeves. Digital print technology allows brands flexibility in their artwork and designs, and enables the ability to order shorter runs for seasonal or promotional packaging. “Overall, digitally printed shrink sleeves allow brands to use packaging as a method of acquiring and retaining customers. They provide stunning quality and great flexibility for clients,” offers Dickson.

The company’s main challenge depends on speed and volume requirements. “Digitally printed shrink sleeves save time in that there is minimal setup required when compared to offset printing, but on longer runs, the constraint becomes the speed of the press,” admits Dickson.

Currently, Avery Dennison’s Fasson brand is LabelValue.com’s shrink sleeve material provider. Fasson is available in a range of paper, film, and foil solutions for HP Indigo presses. It’s offered as rapid-roll, durables, prime film, specialty, prime paper, and wine paper. The company chose Avery Dennison because it has an established relationship dating back to several different label substrates. “The material is a good value and works well with the HP Indigo press,” offers Dickson.

The print provider’s software consists of Adobe Illustrator with Esko plugins for print templates to prepress shrink sleeve artwork. Once completed, the print provider uses HP’s Label and Packaging (L&P) software to queue jobs and send them to the press.

LabelValue.com pairs the HP Indigo WS6800 with the A B Graphic Digicon Series 3 finishing unit. Modules include die plate loading and unloading, gap sensing and knife setting, 50-ton capacity hot foil and embossing, flatbed screen printing, lamination in register, and a rail mounting system. According to Dickson, it runs at good speed offline with the HP Indigo and has a print station available for back printing if needed. It can also cold foil and spot varnish.

Brew Bus Brewing
In April 2018, Brew Bus Brewing of Tampa, FL approached LabelValue.com to create shrink sleeves for limited edition seasonal beer cans. The client originated as a tour bus for local breweries in the area. It soon expanded into a craft brewery and tasting room.

Brew Bus Brewing’s goal was to create an attention-grabbing, vibrant shrink sleeve for its seasonal beer. The client also requested that the color be as vivid as possible on the cans.

In the craft beer industry, there is a shift from labeled bottles to either pre-printed cans or cans with shrink sleeves. Additionally, more brands utilize variable printing technology to create personalized one-to-one packaging experiences and to geo-target customers, comments Dickson. “There also seems to be a big push to utilize specialty finishing on shrink sleeves like cold foils, matte finishes, or spot varnishes,” he adds.

LabelValue.com printed the shrink sleeves on the HP Indigo WS6800 using Fasson 10.5-inch, 50-micron co-polyester PET-G high shrink material. The film is designed for clarity and reduced contours with a shrink rate up to 79 percent. According to Dickson, this material works well on cans because of its high shrink rate, which leaves a smooth, finished product.

The graphics were designed and prepared with Adobe Illustrator and the HP L&P Print Server. Shrink sleeves were slit and slip varnished with the A. B. Graphics Digicon Series 3 and seamed with the Karlville K1. According to Dickson, the finishing process was fairly standard for shrink sleeve printing.

From job submittal to printing, it took LabelValue.com one day to complete 3,000 shrink sleeve pieces. During the project, the print provider had to make a last-minute adjustment to the artwork to include the package content size because it was left off of the customer’s original artwork. “Adjusting artwork colors to get maximum vibrancy also took a few edits,” says Dickson.

Brew Bus Brewing was impressed with the final shrink sleeve output and intends to reproduce the product on a recurring basis if it launches successfully. “Visually, this job is very striking and shows just how vibrant and brilliant digitally printed shrink sleeves can be,” shares Dickson.

Full Coverage
Digital print technology and associated finishing equipment allows print providers like LabelValue.com to produce custom shrink sleeves for a variety of products including baked goods, candles, cosmetics, and beverages.

With an active market in craft brewing, the company continues to offer high-quality shrink sleeves and labels with the HP Indigo WS6800. dps

Jul2018, DPS Magazine

Digital Print

Labels

Shrink Sleeves

Collaboration and Automation

By Cassandra Balentine

Technology continues to advance, changing the way we live and work. Today, organizations and consumers are more comfortable with cloud-based software solutions. Add to this the constant influx of data and better data management practices and the opportunity for automation through artificial intelligence (AI) and machine learning (ML) is significant.

“Enterprises benefit from an open, flexible mix of services that leverage their existing IT infrastructure with simple, automated solutions that allow the knowledge worker to focus on core competencies and not on the office technology itself,” says Vince Jannelli, associate VP, software product management, Sharp Imaging Information Company of America.

Above: Sharp provides its channel partners with a selection of services that work with its products, allowing the channel to provide customized experiences to meet evolving customer needs.

Disruptive Technologies
Many buzz-worthy technology trends—AI, cloud, mobility, Internet of Things (IoT), security, and ML—are in the infancy stages in terms of real-world applications. However, this is poised to change.

Hiro Imamura, SVP/GM, Business Imaging Solutions Group, Canon U.S.A., Inc., believes cloud connectivity and digital security will play an instrumental role in transforming how we operate—from what we do to how we use it. “We have only scratched the surface on what these technologies and trends will do to transform our work. These and other emerging technologies will continue to add intelligence, automation, and collaboration to routine business processes and workflows to increase value and innovation,” he shares.

Mobility and cloud solutions continue to impact how business transactions are processed and how we consume information. “This results in a decrease in paper consumption as business transactions are approved and processed electronically and information is captured, shared, and presented digitally on both small and large format screens,” says Jannelli.

He explains that the cloud has also resulted in affordable computer processing power and data storage, a combination that makes AI applications possible.

Jannelli also points out that natural language processing is transforming customer expectations in how they engage with products and business processes. Similarly, he says ML is being applied in business processes, such as helping physicians with medical diagnoses, credit card companies detecting fraudulent transactions, and search engines retrieving relevant content.

The Modern Document
Document and output management strategies have transformed significantly in the past decade. Digitization is a core element to many business processes, and countless organizations have implemented managed print services (MSPs) in order to control print costs, improve efficiency, and reduce environmental impact.

Cloud connectivity encourages increased collaboration and lends a helping hand to confidentiality concerns. “Multifunction products (MFPs) that offer cloud-based functionality through authentication, dashboard reporting, and basic scan-to-cloud features can afford the capability to more easily share information and collaborate with team members remotely, thus promoting flexibility in the workplace,” says Imamura.

Dale Walsh, director of service advantage innovation, Ricoh USA, Inc., points out that document and output management are highly automated on the front end through software that facilitates job intake. “You also see a lot of automation on the output side, guiding a job through printing. However, many print environments rely on manual processes to move jobs between print engines, add inserts, or stuff envelopes, for example. These tasks represent a huge opportunity for both automation and robotics, which can help seamlessly move print jobs through every step, end to end. That can reduce the opportunity for error, drive down turn times, and aid in efficiency.”

Information is now consumed more in a 16:9 aspect ratio as opposed to 8.5×11-inch formats. Responding to this changing workplace dynamic, Jannelli sees a growth in both MPS as well as managed network services (MNS) or IT services. “The MPS approach allows the reseller to offer cost control across all output devices within the business. MNS further diversifies the portfolio by allowing resellers to address cybersecurity issues through remote monitoring and management of all network end points, including patch and malware protection in addition to providing help desk functionality.”

Jannelli says content management providers apply ML to improve search results as well as document recognition and data extraction processes. “Every time a person searches, do they find the right content in the first five returned items or are they going deeper? Do they initiate a new search? This information can be applied to present better search results the next time around. The same basic principle applies with form recognition. Did the system recognize the form the first time around? Was the data correctly extracted for indexing? The key is to continually train the system with a growing data set to improve the outcome for the customer.”

AI and the technological innovations that come from its capabilities also continue to make business processes more efficient and streamline workflows so that employees can spend more time focusing on helping customers make smarter decisions faster. “AI will also play a crucial role in mining large data sets, assessing risks and opportunities, and speeding up the process to identify solutions quickly,” says Imamura.

Future Visions
We’re just starting to see the benefits of next-generation office environments. The automation of manual tasks is on the horizon. A lot of these opportunities are a reality due to cloud acceptance and security as well as the prospect of AI and ML.

According to Digital Transformation and Emerging Technologies: The Canon Office of the Future Survey—conducted by IDC in December 2017 and sponsored by Canon—companies are expected to double spending on cloud services and cloud-enabled infrastructure by 2021. “At Canon, we know that AI and ML, advanced security, and cloud connectivity play pivotal roles in the office of the future, so we are focused on innovating to provide solutions designed with these advanced technologies to better support companies embarking into the future of work,” says Imamura.

Jannelli believes the future office will be connected in every sense of the word, blurring the lines between virtual and physical spaces. “Smart offices will provide knowledge workers with the ability to be fully functional anywhere, at any time. Employees will be able to go into the office to any station, and have their devices—such as a laptops and mobile devices—automatically hook up to the nearest printer. When you move into a conference room, it will know when you enter and will automatically connect your content and devices. In tandem, the nearby printers will know that you are in the area and connect to your device. On your way to work, you will be able to take a conference call, or if in a self-driving car, work on a proposal without having to focus on the drive itself. In short, the future of the office is one that is smart, fluid, and mobile.”

Kristina Marchitto, PR manager, Konica Minolta Business Solutions, U.S.A, Inc., says all of these widely discussed technologies propel the future workplace toward two very desirable destinations—simplification and future proofing. “Simplification of workplace processes is particularly coveted by small and medium businesses (SMBs) with limited resources to keep up with rapid fire innovations in technology. SMBs feel strongly about preserving the value of their investments in IT. They can’t tolerate as much risk as the big players, they don’t experiment as much, and they can’t recover as easily from mistakes. Our vision is to offer them a unified hyper-converged platform—a hub—that incorporates all of the elements of the most up-to-date IT infrastructure that integrates disparate systems while making the management of these systems smartphone simple. Call it CIO as a service or workplace as a service,” says Marchitto.

Future proofing is another trend. “While businesses put a high priority on preserving IT investments, they want to be able to exploit attractive IT developments when it suits them—and to do so affordably. They want enterprise class capabilities that fit a mid-market budget,” says Marchitto.

Walsh believes automation is the future. “Just about anything we see as a manual process today is subject to be automated. In particular, we see a lot of potential in robotics; it especially has room to grow in print and mail centers. There are many tasks in print and mail centers—such as stacking and moving pallets, pushing carts, and sorting documents—that could be appropriate for robots,” he explains. The role of robots is already growing in warehouses, and many of the same tasks performed in those environments could translate to other business environments, from sweeping up to serving food. “I expect in the coming years you’re going to be seeing robots as more ubiquitous and more visible in our everyday lives.”

Outside of robotics, there are a few other exciting growth areas, including the cloud, which Walsh says is reshaping the way we work in real time, thanks in part to scalable, modular software as a service deployments. “Securely, seamlessly empowering collaboration across devices—including consumer-grade mobile devices, is another huge trend.”

Next-Generation Perks
Enterprises benefit from embracing trends like AI, the cloud, automation, and ML.

“The next generation of enterprises is driven by fostering employee productivity and adaptability,” says Imamura. “In fact, 68 percent of those surveyed by IDC in the Canon Office of the Future study reported that boosting profitability and productivity will be the key benefit of cloud’s role in transforming business processes over the next two to five years. Employers, therefore, wish to promote productivity through flexibility in hardware solutions that act as a comprehensive software platform through the incorporation of next-generation technologies—including AI, cybersecurity, and the cloud—that sit poised to offer the most to future employees.”

Businesses are looking to run faster, safer, and more collaboratively. A tall order that emerging technologies are in a position to meet. dps

Jul2018, DPS Magazine

Artificial Intelligence

Cloud Solutions

Multifunction Products

Don’t Finish Last

By Olivia Cahoon

Finishing is an essential aspect of any print environment including commercial print providers, ecommerce print retailers, and trade printers. Die, laser, and flatbed cutting technologies target digital printing environments for a range of applications. These devices offer finishing functions including die cutting, slitting, scoring, and perforations that replace separate, traditional devices. Depending on application and volume, cutting needs vary.

Here we profile four print providers that consider cutting an essential element of their production workflows. The first is a retailer that creates promotional items for its clothing brand. The second is a full-service print provider. The third is a well-known eCommerce provider that was able to downsize its equipment line up with strategic investments in digital printing and finishing technologies. Finally, we profile one wholesale finishing provider. Each business benefits from the ability to produce detailed cuts, on demand.

Above: AccuLink operates a range of printing and finishing devices out of its 78,000 square foot facility in addition to a 12,000 square foot warehouse.

Shop Dress Up
A variety of businesses outsource print work. For example, clothing brands and retailers require printed tags, coupons, and in-store signage. As digital printing and finishing equipment target shorter production runs, businesses consider bringing the capabilities in house.

Dress Up, established in August 2009 in Dahlonega, GA is a clothing business that started with the intention to offer new, affordable, and on trend styles. Over the last eight years, the retailer expanded into 20 locations in four states with a large online presence. Today, the average retail location is 2,500 square feet.

To gain control of its printing needs, Dress Up invested in digital printing and finishing technology. “We were outsourcing too many print jobs and wanted to have control over the process and turnover time,” says Monica Juarez, graphic designer, Dress Up.

The applications the retailer produces in house include tags for jewelry and clothing, coupons, business cards, in-store signage needs, flyers, and packaging cards.

The company prints these support materials for its brand with Ricoh Pro L4160 wide format printer and Ricoh Pro C7100 digital printing presses. The Ricoh Pro C7100 includes a fifth station for clear or white toner applications.

A Duplo UD-300 die cutter is used to perform multiple cuts, slits, slit-scores, kiss cuts, perforations, and window punches for single and multiple-up pieces on paper stock up to 14×20 inches at 3,000 sheets per hour.

These tools provide flexibility and helps them reduce waste from overproducing previous outsourced print jobs. “We are also able to turnaround marketing needs faster with everything in house,” explains Juarez.

Dress Up prints between 40,000 and 50,000 tags per month and roughly 6,000 packaging cards per month. All designs and customized features are created in house with the company’s graphic team using Adobe Creative Suite.

At first, Juarez says it was a challenge to produce tags and labels since the company offers such a variety. “Our cutter helps us stay organized and in control,” she shares.

Adapting to Digital
As print moves toward shorter runs, traditional print providers adapt to remain competitive. This often means investing in solutions for commercial output.

Founded in 1998, JP Graphics, Inc. started with two employees in a 2,400 square foot workspace in Santa Clara, CA. The company originally offered B&W and two-color offset printing capabilities. A majority of its output included user guides and stationary projects.

The company utilizes both digital and offset printing technologies as well as bindery, die cutting, and in-house gluing capabilities. Operating out of a 36,000 square foot facility with 45 employees, it offers full-service, professional printing including marketing collateral, manuals, stationary, forms, and packaging. Specialty services include foil, Esko ArtiosCAD box design, stamping and embossing, lamination, large format, letter press, promotional items, rubber stamps, and t-shirts.

The print provider uses a range of digital printing equipment, including the Canon imageRUNNER Advance C5035 digital color press, HP Indigo 10000 digital color press, MGI DP8700 XL press, Xerox 700i digital color press, and Xerox 1000i with metallic silver, gold, and spot clear effects.

For finishing, JP Graphics started cutting with a Heidelberg Windmill for door hangers and rounded corner business cards. “Shortly after I purchased a Heidelberg Cylinder die cutter with a bent cylinder, my outsourcing partner was bought out by another company and I was forced to jump into die cutting and gluing by myself,” reveals Joan Escover, president, JP Graphics.

The company fixed the cylinder and purchased a folder and gluer followed by a Moll Brothers Marathon Regal Pocket Folder Gluer with Versa Fold and Auto Bottom. Other finishing equipment includes a C.P. Bourg Perfect Binder, GBC Automatic Punch & Wire-O, Standard Horizon CRF-362 creaser/folder, 35-inch MBO folder, and six-pocket Muller Martini Stitcher.

The company also operates a Zünd S3 M-800 digital multifunction cutter, which includes a robotic arm and feeder.

JP Graphics often pairs the Zünd S3 M-800 with its HP Indigo 10000. “I purchased the Zünd digital cutter when I got the HP Indigo 10000, which expanded my abilities greatly to digitally cut prototypes, magnets, and kiss-cut labels,” shares Escover.

The size and intricacy of dies determines if the company creates a die or digitally cuts on the Zünd. “It’s about 100 sheets to break even. It’s really a math equation involving quantity and turn time that determines what we do. But, it’s nice because we are like a funnel, and I can put it to whatever machinery will get it done.”

Aside from die cutting, embellishments are another offering. For digital foil and laminations the company invested in a Nobelus Sleeker. Combined with the Zünd, Escover says production is “truly amazing” with total customization achievable in hours. “The Zünd cutter is a true differentiating factor for us. It enables us to be quicker without dies, and it’s precise so we can prototype, check our work, then upsell our capabilities.”

Along with its multifunction cutter, JP Graphics uses an MBM Aerocut. The device is programmed to cut cards, cut and score folding cards, or score covers and similar projects.

Its software lineup includes Adobe Creative Suite, Kodak Preps Imposition, Kodak Prinergy Promo Workflow, and Quark XPress 7.2.

eCommerce Growth
New technologies are often adopted by businesses to replace a variety of separate, traditional finishing devices. One print provider was able to downsize its finishing equipment by investing in digital technology.

Founded in 2005 in a small garage with a handful of employees, Zazzle originally offered one-up custom t-shirts and large format prints. Today, the company is comprised of hundreds of employees across multiple locations, including its headquarters in Redwood City, CA. Its marketplace includes a range of custom products from invitations and smartphone cases to pillows and skateboards.

Initially, the company’s finishing department operated with traditional die cutting equipment. In 2016, it expanded and modernized its cutting capabilities by acquiring a range of Horizon finishing solutions including the Horizon RD-4055 die cutter from Standard Finishing Systems. It includes the ability to die cut, crease, perforate, slit, hole punch, and round corner in one process. The Horizon RD-4055 also handles sheets up to 15.74×21.65 inches with a maximum thickness of 400 gsm. They use a Horizon SmartStacker slitting solution for long-run, high-volume product lines.

“Rotary die cutting technology enabled us to yield a range of shapes, which include any number of slits, kiss cut, scoring, and perforation combinations,” says Alfredo Calvillo, research and development, Zazzle. With this flexibility, the company remains at the forefront in a competitive market.

Today, roughly 30 to 40 percent of the company’s digital press output is completed on the Horizon RD-4055. According to Calvillo, its installation has a positive impact on workflow by consolidating multiple finishing lines to a singular process. “In addition to efficiency gains, this technology has unlocked new potential product opportunities in Zazzle’s marketplace.”

The Horizon RD-4055 is primarily used to produce business cards, greeting cards, and invitations across various shapes, sizes, and media.
While every cutting technology has its advantages and disadvantages, Calvillo believes the primary benefits of die cutting include throughput speeds, substrate flexibility, quality, and the potential for various simultaneous finishing passes like crease and cut.

Today, Zazzle’s workflow has improved, in part due to its investment in digital die cutting. “The implementation of this technology was undoubtedly a complement to our workflow and enhanced our overall finishing capabilities,” offers Calvillo.

He sees a progression of rotary die-cutting technology. Specifically, he says there has been a clear effort in improving accuracy through implementation of registration marks and sensors.

Wholesale Finishing
Trade printers offer printed and finished materials to a variety of print-related industries at wholesale rates. These businesses often invest in a suite of equipment to handle everything from business cards to invitations and golf towels.

Established in 1980, AccuLink began as a retail copy shop with two employees in Greenville, NC. The company offered copy services, laminating, and comb binding from its 600 square foot workspace.

Today, AccuLink is a trade printer for print brokers and distributors as well as a finishing partner for business to consumer web portals selling cards, invitations, and photo gifts. Its services include digital printing, dye-sublimation, spot and UV flood coating, index tab laminating and die cutting, perfect binding, coil and wire-o binding, and foil stamping. With 90 employees, AccuLink operates in a 78,000 square foot facility in addition to a 12,000 square foot warehouse.

In 1985, the company invested in digital printing with a Sharp color copier. As digital technology advanced, AccuLink quickly realized the need for advanced finishing capabilities. “We added the HP Indigo 10000 and HP Indigo 12000 and the ability to finish B2-plus sheet sizes became much more important,” shares Tom O’Brien, president, AccuLink.

In 2017, the company purchased the Standard Horizon RD-4055 for die cutting capabilities, targeting run lengths from less than 100 to several thousand. With the Horizon RD-4055 rotary cylinder and flexible dies, O’Brien says setup and changeover are only a matter of minutes. “The separator is invaluable because we can die cut without nicks and it strips the matrix away from the finished product and diverts it into a collection bin—saving hours in breaking finished product out of the matrix by hand.”

The device allows AccuLink to die cut several hundred to over a thousand business card orders per day with seven different available shapes and sizes. “The Horizon RD-4055 die cutters have been a great fit in our plant,” offers O’Brien. In addition to the Horizon RD-4055, the company operates several Standard Horizon devices including the CRF-362 Creaser/Folder, collators, folding machines, perfect binding and book trimming equipment, and SmartStacker.

AccuLink’s success with the Horizon RD-4055 led the company to invest in an additional device, installed in May 2018. This new investment will help it move work off of its two 45-inch Polar guillotines and onto the SmartStacker and RD-4055 devices for improved workflow.

In addition to its Standard Horizon finishing equipment, AccuLink uses the Duplo 476 Slitter/Cutter/Creaser, Morgana Creaser, and Therm-O-Type SFX. Digital printers include two HP Indigo 7900 presses, an HP Indigo 12000, four Kodak Digimaster B&W presses, and several Xanté envelope presses.

AccuLink operates EPMS MIS software Enterprise 32, the HP SmartStream digital front end, and Pageflex storefront workflow. “We also architected, engineered, built, and support our own proprietary workflow for our print and dye-sublimation contract fulfillment work,” shares O’Brien.

Finishing First
Finishing functions like trimming, cutting, and die cutting are commonplace in nearly every print operation. The latest finishing tools on the market enable these businesses to take advantage of growing short runs and meet demands for faster turnarounds. dps

Jul2018, DPS Magazine

Diecutting

Digital Printing

Finishing

Modern Commerce

By Cassandra Balentine

Web to print (W2P) software is utilized by print and marketing service providers. While many solutions exist, different feature sets are attractive to various users depending on whether the focus is business to business (B2B) or business to consumer (B2C).

As a whole, W2P has evolved over the years. The simple notion of order submission from a web portal has extended into sophisticated applications that leverage everything from online document composition, robust workflow automation, and seamless integration with enterprise systems and platforms of all types. Tim Brandt, director of business development, Pageflex, Inc., suggests data management, content management, digital asset management, business rules, branding and design compliance, regulatory governance, and reengineering of manual processes to digital implementations are some considerations for W2P.

Print providers also benefit from better order management. “Companies are looking to automate processes to eliminate touch points,” shares Shawn Brown, business development manager, Print M.I.S. Having clients enter orders themselves offers more control and a seamless experience.

Further, W2P has improved in terms of design capabilities. “W2P technologies have finally matured enough to provide design capabilities for products that have relied on desktop publishing applications for decades,” comments Dmitry Sevostyanov, CEO, Aurigma. Templates created by graphic designers remain a focal point of the process, but customers can now populate them with data in a self-service fashion—all within a browser window.

Above: Flexi’s W2P solution targets digital and offset print providers and supports a variety of printed products including large format printing, invitations, books, photo gifts, plastic ID cards, and document printing.

Web Advantage
W2P presents many benefits to both B2B- and B2C-focused print providers, including improved productivity, constant availability, higher client retention, easy reordering, product expansion, automated accounting and workflow tools, and informed business-critical data, says Naresh Bordia, VP global sales, OnPrintShop.

Tony Tarpey, COO, PressWise by SmartSoft, says W2P solutions are a valuable tool for developing new business and staying competitive. Additional benefits include multiple entry points enabling more orders to flow into a shop, enhanced productivity, faster turnaround times for storefront orders that flow directly to press, cross-sell opportunities, and instant payment acceptance to improve cash flow.

W2P also provides time savings. Adam Witek, sales and servicing manger, PagePath Technologies, says automation frees up time, which can be used on projects that benefit from increased personal attention. “The win is finding a way to deliver a great product to a very distracted world, which has a growing desire for instant gratification.”

“It is more important than ever to have an automated process for taking a print job in and processing it through to the production floor,” agrees Ayelet Szabo-Melamed, director, marketing, XMPie, a Xerox company. “The biggest benefits of W2P are automation, cost savings, and increased efficiencies. It generates business in off hours, expands market reach, centralizes administration, and maximizes efficiencies across the board.”

Kelvin Bell, sales director, VPress, believes there is an almost immediate benefit when implementing a W2P solution for both the customer and the print provider. “Print companies will see their margins increase and opportunities for scalability and managing resources in a way that is more profitable.”

Specific to B2B deployments, W2P drives self-service enablement. “Users are empowered to execute local marketing initiatives according to enforcement of centralized control over what can or cannot be edited in the template or what each user or group of users have access and authority to perform within the web workflow,” says Brandt.

Loyalty is also gained through the experience. “By offering B2B customers branded portals with products that meet their guidelines and business rules, you create a barrier for them looking elsewhere,” offers Ellen Hurwitch, VP, director of operations – the Americas, RedTie.

Marc Hoenig, VP of business development, Propago, agrees, “typically, once enterprise clients are committed to your technology stack, so there is less risk of attrition.”

B2C print operators also benefit from W2P, but in a different manner. “A B2C offering provides global reach and brand differentiation for even a small print operation, leading to financial growth and possible new lines of business,” says Mark Gallucci, manager, commercial software, CTP, Agfa Graphics.

Bordia adds that a major advantage of W2P in B2C is its ability to quickly manage orders and enable more profitability.

Feature Sets for B2B
While the benefits of W2P are clear, certain features sets are essential to B2B.

Tim Rodman, VP of sales, W2Psoftware.com, points to easy template creation, automatic pricing, PDF online proofing, templates, web browser compatibility, live reporting, customer portals, online inventory access, automatic freight pricing, and multiple payment processing as important capabilities of W2P for B2B settings.

B2B W2P stores should support business processes such as multi-level access and approval, single sign on, MIS integration, split shipping, recipient list upload, and the ability to bill using different methods, shares Szabo-Melamed. Additionally, payment functions like credit card processing, purchase order, invoicing, and budget centers are essential.

Aaron Tavakoli, product marketing manager, value-added products, EFI Productivity, says it should be easy for print providers to customize, brand, and build eCommerce sites. “Service providers need the ability to build out new sites quickly and efficiently. Getting sites up and running fast is critical. Strong template tools should enable eCommerce sites to work across desktop, tablet, and mobile platforms, and while some projects inevitably require customization, the majority should be supported out of the box,” he offers.

To appeal to B2B customers, Kristen Licursi, marketing director, Cyrious Software, suggests a branded storefront capability so the look and feel can match the customer’s logo and colors. “This is particularly attractive to franchises and large corporations who have multiple employees placing orders.”

W2P that enables corporate marketing departments to easily activate brands locally through affiliate channels like dealers, distributors, agents, franchise, and remote sales teams across multiple locations and geographies delivers great scalability to the marketing effort. “Distributing centrally controlled marketing content and campaigns that empower local marketing to speak directly to targeted prospects and customers in a personalized, relevant way, on demand, in real time, has the dramatic ability to enhance conversion of marketing spend into sales revenue. This is ultimately what corporate marketers are asking for—increased ROI that drives scalable sales revenue growth,” says Brandt.

Witek says templates of frequently reordered products is an in demand feature of B2B W2P. “Many printers believe business cards, envelopes, and letterhead are the gateway into the rest of a print buyer’s needs and bigger ticket jobs. Consequently, these products consume quite a bit of time in the prepress and proofing stages, especially if the information changes from job to job. We encourage print shops to automate what should be automated; especially the lower gross profit items so they have the bandwidth to hand hold the items that need more attention—online templates do that.”

Hurwitch says B2B print providers seek W2P features with a large collection of options that allow business processes and rules to be implemented within the system. This can be credit control, approval processes, and reporting on business usage. “It is the flexibility of using all of these features in combinations that meet customer requirements.”

Morrie Brown, president, PrintPoint, Inc., says B2B users require fast ordering and reordering capabilities. “If a buyer wants to get new business cards for themselves or perhaps a new sales representative, using templates and memorized data make the process both flexible and fast.”

Bell says W2P in a B2B setting requires a number of features that allow it to integrate and work in a global market. “A W2P solution should be easy to use for any member of staff, wherever they may be in the world. It must also be fully internationalized and have no need for proprietary software.”

Integration is also key. Hoenig points out that the ability to integrate with end client systems—either with data feeds via an API, single sign-on support, or complete cXML procurement punch outs—is critical.

A flexible cost center as well as purchase order management tools also provide an advantage for B2B W2P solutions. “B2B transactions are rarely paid immediately. They typically involve pre-negotiated payment terms. It is critical that the service provider can offer accurate and specific billing information that reflects the organizational structure of the business they are selling to and reflect that information back when invoicing,” says Tavakoli.

Support for multiple order types are another consideration. “Three critical needs of B2B include the ability to manage three kinds of ordering from the same platform. The first is managing customer orders for one-time project-based needs. The second is on demand print, which typically takes care of personalized stationary and marketing material. The third includes ordering from stock, preprinted inventory managed in a third-party warehouse, says Bordia.

For B2B environments, Gallucci suggests a W2P solution that supports wide format, digital, and offset print, as well as non-print and digital assets is a must.

Bell says finding a W2P vendor with the ability and capacity to undertake any additional development needed is key.

“Customer demand for advanced integration and customization abilities is becoming increasingly common,” shares Vince Tutino, senior product manager, Rochester Software Associates. He says the B2B W2P solutions most in demand include the ability to work across all OEMs and integrate with the parent company’s single sign-on system for easy internal user access—for in plants specifically. Additionally, it is important that W2P offer 24-hour job submission and soft proofing from the user’s desktop. Integrated makeready software helps optimize jobs for reprinting and automate job production without a need to reenter job ticket information is also requested. Integration into accounting for billing of company chargebacks is another essential feature.

Reporting and data collection are other attractive features, says Hoening. This includes information from specific cost centers to average order turnarounds to current real-time inventory status.

B2C W2P
For B2C-focused print environments, automatic pricing and up-front credit card processing, PDF online proofing, unlimited templates per site, compatibility with relevant web browsers, fast checkout, unlimited customer portals, and automatic pricing for all carriers, are ideal features for W2P deployments, according to Rodman.

B2C storefronts are open to the general public and are often referred to as retail storefronts, says Steve Ciesemier, direct sales manager, Aleyant. Features like instant pricing calculators, flexible layout options, ease of setup, payment variety, responsive design, and shipping integrations are among the most demanded B2C features.

Hurwitch says the website should be simple to use and offer help guides and customer support options. The products should be flexible, enabling more complex customization. “B2B products are often designed within the restrictions of a set of brand guidelines, but in B2C, every user could be looking for something different,” she offers.

Steven Antoni, sales manager, Americas, CloudLab, sees a wide knowledge gap of contemporary design tools between the one-time buyer and the graphic designer, and the interface and online features must be balanced between that spectrum of users.

B2C solutions typically accommodate more freedom for the user to upload content, select from a range of fonts and colors, or even layout the page design. “Features such as anonymous browsing bypass the need to enforce user registration and login credentials when entering a site,” explains Brandt. With this feature, users choose products and start the customization process, adding items to the cart before being prompted for registration credentials. At this point, the user has already selected a product and is ready to purchase. “Anonymous browsing is an important feature for B2C implementations because it invites customers into the site in contrast to potentially driving them away before they get started due to having to deal with login credentials.”

Brandt says B2C feature sets can be much less discriminating than B2B, but they are still subject to how well they are implemented and how focused the implementation is on provisioning an easy, intuitive, efficient user experience that enables a range of customers to effectively execute business on the site. “Many—if not all—of these B2C features are available in a robust B2B W2P offering and the difference is simply accountable to how well the service provider implements the capabilities to a desired site specification.”

Many B2C W2P users are not experienced print buyers, but experienced online shoppers. “A simple, easy to use environment for uploading art or editing templates is very important, as well as product-appropriate preflighting that notifies the buyer of serious problems, while not discouraging sales with superfluous warnings,” points out Gallucci.

Witek believes friction is the enemy when it comes to W2P and B2C purchasing. “Major online stores allow you to find an item and pay for it with two or three screen changes. The bar has been set. We see far too many cases of B2C checkout processes that require an upwards of five to seven screen changes. Eliminating friction in the buying process leads to more conversions. Shops getting started with a B2C storefront should be sure to call every new customer and ask for feedback on the process. Positive answers should be used as testimonials,” he shares.

Preview functions are also important. “When you’re shopping online, one concern is giving the buyer the confidence to know that they’re going to get what they buy. That can be hard with clothing or consumer goods, but it can be even harder for printed goods. Your product previews need to be big, clear, zoomable, support multiple angles, and give your customers the confidence they need to complete the transaction,” comments Tavakoli.

Another trending feature is abandoned cart strategies, such as the ability to send a direct mail piece automatically to a person that has shown interest in selecting a product but hasn’t finalized the purchase, adds Szabo-Melamed.

B2C websites require promotional elements such as cycling banners and popup products to coerce shoppers/buyers into purchasing. “Good B2C sites also include product recommendations based on viewed items and tools that enable your customers to review products and services,” says Tavakoli. He says navigational elements should not require full page builds. Customers should be able to preview items quickly and easily without digging layers deep into hierarchy.

For B2C W2P deployments, Dayna Panay, director of sales and support, Web to Print Shop by Racad Tech, says flexibility in terms of pricing and online design is essential. “B2B allows for standardized orders, but in B2C you never know what is going to be requested. So the technology with the most flexibility and adaptability in the ordering process is probably the most essential.”

In B2C settings, Bell recommends a secure payment gateway.

Licursi says in B2C customers must be able to quickly find the print provider online. It is critical that the W2P system offer tools and settings that will enable keyword entry, image tagging, and proper labeling for page titles and descriptions.

Tavakoli stresses the importance of search engine optimization (SEO). “If customers can’t find you, they can’t do business with you. “B2C eCommerce performance is as much about accurate search performance as it is about functionality. If your product pages can’t be properly indexed by the major crawlers you are going to have a tough time growing your business. SEO tools should work at the product level—furthermore SEO rules/guidelines are constantly changing to provide an optimal buyer/searcher experience—your platform will need to be updated to accommodate these changes.”

Services that help printers with set up are also a consideration. “Our customer analysis came up with shocking numbers that 50 percent of our customers could not set up their stores and while 25 percent did, they could not optimize it as they wanted to. A major challenge of SME print companies is in day-to-day operations,” says Bordia.

He says B2C W2P solutions need features to retain existing clients with the ability to help manage digital assets, provide instant estimates, and order from mobile devices. Another important feature is support for multiple sales channels. Print providers may receive orders from walk-in customers in a brick and mortar location, through phones, emails, resellers, direct sales, custom quotes, and rush orders.

B2C providers are faced with small print orders with a thin profit margin. While customers are in a hurry, they are more inclined to pay more for unique personalized products and W2P is advantageous for this scenario, according to Manoj Kotak, founder, Flexi Web to Print.

Photo-inspired products are a major aspect of B2C printing. “As personalized photo products grow in popularity, W2P allows printers to take advantage of the trend while providing an enjoyable online shopping experience for their customers,” offers Sevostyanov. He says a W2P site with an intuitive user interface makes the process easy for customers and increases the chance for conversions. “To accommodate the large number of photos that users store on their phones, any W2P site should be just as easy to use on mobile platforms as it is on desktop computers. Systems that support file formats from programs like Adobe Photoshop and don’t require users to create designs from scratch are the best choice for managing templates for printed B2C products.”

Szabo-Melamed points out that within the B2C space, critical features include responsive, modern site design that enable integrations with third-party tools such as LivePerson Chat, SEO plugins, and PayPal.

Brandt says other B2C features include social media integration, robust product research and taxonomies, site analytics, support for discount codes, advanced site skinning, support for HTML banner advertising inserts, a responsively designed interface for compatibility with a multitude of devices, and advanced online design tools.

“Businesses dipping a toe into the B2C W2P market need to know the economics, how to drive traffic and conversion rates, and understand the competitive landscape with some of the big players such as Vistaprint. B2C isn’t for the faint of heart,” comments Hoenig.

The W2P Range
Every print provider is unique. For B2B-focused print providers, customers look for more control and a seamless experience. B2C needs to address generally less experienced print buyers with a variety of products that could be easily designed and ordered from a mobile device.

A range of W2P providers are available to serve the needs of both B2B- and B2C-focused print environments. dps

Jul2018, DPS Magazine

W2P

Web-to-Print

Shine On

By Melissa Donovan

Digital print continues to serve the ever-increasing demand for faster, cheaper, and better. While traditional CMYK and even B&W prints on a digital press continue to benefit print providers, enhancements or special effects like spot coats, metallic, and foil are also making headway.

Long able to be produced on analog technologies, but not economical for shorter runs, these special effects are attainable with digital printing thanks to advancements in fifth imaging units and standalone post-print solutions. With the technology available, it is up to the print provider to sell the product—educating their customers on what’s possible.

Here, three print providers share experiences with implementing digital enhancement technologies.

Above: DiscPro customer CBRE requested a short run of a magazine for its investors, utilizing metallic gold ink from a Kodak NexPress SX3300.

Grabbing Attention
DiscPro Printing & Graphics began in 1999 with the goal of providing customers with exemplary customer service. The company employs a staff of 54 out of a 22,000 square foot location in Houston, TX. The full-service print company offers on demand digital printing with a complete in-house bindery and mailing department.

Serving the North American market, DiscPro added digital printing to its business model in 2006. According to Dale Morris, president, DiscPro, it had an immediate effect on sales, and increased business three to four percentage points each year since.

“With digital, we respond almost instantly to customers’ requests. The ability to produce a small run for our customers to test before a larger quantity is produced is reassuring to our clients,” explains Morris.

The company’s flagship digital press is the Kodak NexPress SX3300, featuring a sheet size of 14×39.37 inches. The press enables DiscPro to offer dimensional printing as well as special PMS enhancement with additional print units. Red, light black, clear, dimensional clear, white, and metallic gold units are options available with the Kodak NexPress SX3300. Glossy finishes are also an option.

While the press provides the company with a distinct advantage, it isn’t without its challenges. Morris credits keeping up with software and program upgrades as solving most of the issues. “Anything new presents challenges and our skilled operators continually work with our customers to overcome all obstacles encountered in each project,” he says.

Implementing special effects with the Kodak NexPress SX3300 involves educating customers about the possibilities. “It’s informing our customers of what we can do to enhance their products by simply telling them about dimensional stability and how little it adds to the cost when compared to the overall project,” shares Morris.

A customer will typically consider print enhancements after they review a how-to pamphlet DiscPro put together, which gives them the confidence to build the files correctly.

One such client is CBRE, a repeat customer who Morris says is typically on the edge of technology for special print effects. Taking a total of two weeks from design to print, the metallic gold in the Kodak NexPress SX3300 unit was used to highlight images of buildings in a property magazine for investors. The final piece was 8.5×13 inches, 114 pages plus the cover, and perfect bound. It was a small run and because of this digital print capabilities were essential.

“It showed us how much digital print has changed the print market. This piece would have been extremely expensive—probably would not have been created—to produce using conventional offset,” shares Morris.

The CBRE magazine presents an example of what enhancement capabilities on the Kodak NexPress SX3300 can achieve. All in all, the press’ features enable DiscPro to generate more profit from jobs and give clients a tool to grab their customers’ attention.

Contributing to Growth
Established in 1991, HPG Print of Waltham, MA produces high-quality, short-run digital printing solutions to trade partners and print brokers in the New England area. Six employees work out of an 8,500 square foot space.

Serving the needs of its customer base, the company employs two Xerox Color 1000i Presses. It originally owned a Xerox Color 1000 Press and became a beta site for the Xerox Color 1000i Press with silver and gold dry inks. It liked it so much, it upgraded.

Using metallic gold, silver, and clear specialty dry inks allows the company to expand capabilities for a range of applications. Greg Wallace, president, HPG Print, says the production capabilities of the Xerox Color 1000i Press take its business to the next level. “We saw the clear, gold, and silver dry ink capabilities as a value-added service and a clear differentiator for our business.” As a result, a second press was purchased.

More than half of the work HPG Print produces includes clear, gold, or silver dry inks. Applications like business collateral, marketing materials, and brochures are popular.

While most of HPG Print’s customers didn’t realize enhancement capabilities were easy to achieve with digital print, once educated, Wallace says it is an easy sell. To do this, employees are focused on guerrilla marketing tactics. Working with Xerox’s Profit Accelerator Clearly Different and Clearly Personal Business Development kits help grow awareness in the local creative and design communities.

“Education is key—we want individuals in creative fields to know that these unique special effects are an option and they can greatly benefit what they’re producing,” shares Wallace.

Most customers don’t realize that effects like clear, silver, and gold are attainable via digital printing. It’s HPG Print’s job to introduce them to digital. “Many people think that they need to go to a traditional offset print shop to get jobs with special effects printed, and with that comes longer runs and bigger price tags. With digital, we produce these capabilities in shorter runs at a price that’s more affordable for customers,” explains Wallace.

A recent enhancement request came from a customer looking to have 300 8.5×11-inch data sheets printed. The graphic included an emblem that was gold CMYK. When HPG Print created the proofs, it did two different versions. One was regular gold CMYK. The other used metallic gold dry inks on the Xerox Color 1000i Press. When the client saw the two side by side, it immediately went with the metallic gold and increased the quantity on the job to 400 pieces.

This job illustrates how enhancement capabilities on HPG Print’s two Xerox Color 1000i Presses are helping them grow. Wallace says that within the last three to four years, business has doubled.

“Special effects are a big contributor to our growth. The clear, silver, and gold dry ink capabilities help with the profitability of jobs—these types of inks go beyond the commodity marketplace and deliver incredible value-added services that boost our bottom line,” concludes Wallace.

Game Changing
After purchasing a company in 1998, Mike Dykeman, president/owner, Pro-Lam, became involved with one-sided lamination—something no one else in Calgary, AB, Canada offered at the time. This soon escalated into high-speed, large-volume trade finishing jobs in the thousands, causing Dykeman to move the business out of his basement and eventually into an 8,000 square foot space.

Today, the company offers both one- and two-sided lamination as well as UV flood coating for narrow and wide format projects. Strictly a trade shop offering no traditional print services, it offers nearly every type of finishing except framing.

Three full-time and five part-time employees make up Pro-Lam. Hands on, one-on-one interaction with customers is the company’s goal day in and day out. While most of the clients are in AB, it also has a few in BC.

For nearly to two years Pro-Lam has run an MGI JETvarnish 3D digital spot UV coater, which it purchased through Konica Minolta. For about five years prior to this investment, Dykeman researched spot coaters—a niche he knew he wanted to steer the company into because no one else in the area had the capability.

One day a Konica Minolta sales representative came into the trade finisher’s shop and started inquiring about the company and its needs. During the conversation the MGI JETvarnish 3D came up, and when Dykeman learned it was geared toward digital and saw samples, he was intrigued.

“We wanted a spot coater, but we never thought foil or foil and a coating. We saw it as a game changer,” explains Dykeman.

With limited vendors in Western Canada operating devices like the MGI JETvarnish 3D, Pro-Lam’s services are gaining traction. The majority of its work involves business cards. Other applications include invitations and book covers. While the machine is geared toward small runs, some of its biggest business card jobs involve 6,300 sheets. These usually include a two-sided spot coat and are completed in 11 to 12 hours. Invitations are around 100 sheets or less and book covers run anywhere from 1,000 to 2,000 pieces at a time.

Like many of his peers, Dykeman admits educating his customers about the enhancement capabilities Pro-Lam now offers is an involved sell. To promote the service it’s sent out direct mail campaigns and also created a sample book.

The effort is working. The company receives regular in-person inquiries with people showing them a business card with a spot color or foil enhancement and asking if Pro-Lam can do something similar. Of course, Dykeman says yes—and admits that nine out of ten times the card the prospective customer brought in was something he printed.

“This is a huge market to tackle. We have a small machine, but can see the work load getting larger and moving into other opportunities,” foresees Dykeman. Specifically, a few of the company’s potential customers have made inquiries about packaging.

The MGI JETvarnish 3D helps Pro-Lam continue its reputation as an accessible business partner. “We want people to come to us with an idea and we can help them make it reality, even if it’s difficult or hasn’t been done before,” adds Dykeman.

Rewarding Print
Enhancement capabilities like spot colors, metallic, and foil increase print provider’s capabilities. While the educational curve may be challenging compared to other services, the end game is ripe with rewards. Once a customer sees special effects like gold foil first hand, versus a traditional CMYK graphic, the benefits are evident. dps

Jul2018, DPS Magazine

Digital Enhancements

Xeikon Café North America Recap

By DPS Staff

This Spring, Xeikon held its second annual Xeikon Café North America event. From May 15 to 17, 2018, Xeikon customers, prospects, partners, and industry press and analysts convened at the Westin Chicago Northwest in Itasca, IL.

Benoit Chaterlard, president/CEO, digital solutions, Flint Group, presented opening comments. “Innovation is in the DNA of Xeikon.” He mentioned that while the company is in the toner business for the long run, they have more vision. They understand that data is increasingly important. “The reality is that companies have so much data in their processes. It’s not about the print engine, but the manufacturing process and how to integrate artificial intelligence into it. He says Xeikon is good at data, and its customers know the power of its workflow. “Innovation, agility, passion, and co-creation—this is what you can expect from Xeikon.”

Above: Xeikon held its second annual Xeikon Café North America event from May 15 to 17, 2018 at the Westin Chicago Northwest in Itasca, IL.

Attendee Experience
The two-day conference featured a variety of presentations from industry analysts to customer panels, providing a wealth of information on the overall state of the industry and where Xeikon fits into the picture. Additionally, the event separated into two educational tracks—labels and packaging and graphic arts—to provide a deeper dive into the areas that affect these businesses.

A large part of the Xeikon Café is networking. Throughout the event, a Partner Fair was open to attendees, providing an opportunity to connect with vendors that support Xeikon products.

Attendees were also invited to take the short trip to Xeikon’s Innovation Center for product demonstrations.

North America Focus
The Xeikon Café is a way for customers, partners, packaging convertors, and print service providers to connect with Xeikon and each other. Throughout the experience, attendees are provided with knowledge spanning the various areas of digital print production in which Xeikon is invested.

For more event coverage, find a Q&A with David Wilkins VP, NA sales, Xeikon, in podcast format. Look for it online at dpsmagazine.com, Apple iTunes, and Google Play. dps

Jul2018, DPS Magazine

Graphic Arts

Labels and Packaging